Mattress machines are exported to more than 150 countries and regions abroad
Product Name | Pocket spring machine | ||
Model | LR-PS-UMS | LR-PS-UMD | |
Production capacity | 160 springs/mins. | ||
Coiling head | Single wire servo coiling head/Double wire servo coiling head | ||
Working principle | Servo control | ||
Spring shape | Standard versions: barrel and cylindrical | ||
Air consumption | 0.23m³/min. | ||
Air pressure | 0.6-0.7Mpa | ||
Power consumption in total | 40KW | 43KW | |
Power requirements | Voltage | 3AC 380V | |
Frequency | 50/60Hz | ||
Input current | 60A | 65A | |
Cable section | 3*16 m㎡ + 2*10 m㎡ | ||
Working temperature | +5℃ - +35℃ | ||
Weight | Approx.4000Kg | Approx.5000Kg |
Non-woven fabric | |||
Fabric density | 70-90g/m2 | ||
Fabric width | 370-680mm | ||
Inner dia.of fabric roll | 75mm | ||
Outer dia.of fabric roll | Max.1000mm | ||
Steel wire | |||
Wire diameter | 1.6-2.1mm | ||
Inner dia.of wire roll | Min.320mm | ||
Outer dia.of wire roll | Max.1000mm | ||
Acceptable weight of wire roll | Max.1000Kg | ||
Applicable spring specifications(mm) | |||
Original height of spring | 160-360 | ||
Maximum compression ratio | 66% | ||
Wire Diameter | Spring Waist Diameter | Pocket Spring Height | |
Option 1 | φ1.6-2.1mm | φ55-70mm | 120-250mm |
Patented U-loop spring conveyor provides long cooling time for the springs Equipped With a high-speed spring coiler for high production efficiency.
Equipped with a high-speed spring coiler for high production efficiency.
Patented high compression ratio push spring technology,with a compression ratio of up to 66%
Spring production speed up to 160 pcs/min.
Efficient welding, stable spring output, and good product quality.
The spring has good resilience performance.
With Enough time of cooling ,springs will result in that the spring reflects good bounce, making the mattress not easy to sagging!
Highly resilient, ultra-high spring pre-compression technology, where the spring is compressed up to 66% and then encapsulated in a fabric pocket for greater elastic support. Smaller diameter wire can be used to produce higher quality spring units.
Low weight. the same size, same thickness, same support performance of the pocket spring unit, you can use a smaller wire diameter, through the high compression ratio way to achieve better performance, reduce the weight of the spring units, easy to transport.
Low cost. The same performance of spring unit with smaller diameter steel wire, each spring unit (2000*1500mm) saves about 3KG weight of steel wire, saving material cost and transportation cost.
It meets the requirements of zoning function and is available in two models: two-wire zoning function and single-wire conventional.
Technology patents, with relevant spring heat treatment patents and spring compression encapsulation and other invention patents, leading technology in the industry.
In the case of ensuring the same support, the use of fine steel wire will weigh less than coarse steel wire. For example, in the experiment, the wire diameter of 1.7mm compared with 1.9mm, according to various spring styles, it is conservatively estimated that each spring can save about 3g or more, and a single mattress core, depending on the size specifications, will save 3-5kg. According to the current price estimates of steel wire, it is expected that each mattress core can save 20-30 RMB. If we calculate the daily output of 500 mattresses, we can save about 10000 RMB for the manufacturer in a single day!