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LR-PS-EV280 | Pocket spring machine | ||
Model | LR-PS-EV80 | LR-PS-EV260 | |
Production Capacity | 280springs/min. | 260springs/min. | |
Coiling Head | Single wire servo coiling head + Double wire servo coiling head |
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Working Principle | Servo control | ||
Spring Shape | Standard versions: barrel and cylindrical | ||
Air consumption | 0.4m³/min. | ||
Air Pressure | 0.6-0.7Mpa | ||
Power Consumption in total | 55KW | 50KW | |
Voltage | 3AC 380V | ||
Frequency | 50/60Hz | ||
Input Current | 90A | ||
Cable Section | 3*35 m㎡ + 2*16 m㎡ | ||
Working Temperature | +5℃ - +35℃ | ||
Weight | Approx.6000Kg |
Consumption Material Date | |||
Non-woven fabric | |||
Fabric density | 65-90g/m2 | ||
Fabric width | 260~680mm | ||
Inner dia.of fabric roll | 75mm | ||
Outer dia.of fabric roll | Max.1000mm | ||
Steel wire | |||
Wirediameter | 1.3-2.3mm | ||
Inner dia.of wire roll | Min.320mm | ||
Outer dia.of wire roll | Max.1000mm | ||
Acceptable weight of wire roll | Max.1000Kg | ||
Working Range(mm) | |||
Wire Diameter | φ1.6-2.3mm | ||
Spring Waist Diameter | Φ48-75mm | ||
Pocket Spring Height | 80-250mm |
280 springs/minute, the highest in the industry
Double-layered internal structure to save space in three-dimensional factory space
Reduced costs and increased efficiency, with a higher ratio of output per unit of floor space.
The original E-shape transfer structure design can accommodate more magnetic bases, catching the freshly coiled springs and at the same time completing the cooling down during the transfer process; the heat treatment process is precisely achieved, and the springs are already cooled to the appropriate temperature when they are encapsulated in the bag, which greatly improves the production efficiency without affecting the support and stability of the springs.The design of this E-shaped conveyor structure reduces the size of the equipment, thereby reducing the footprint of the equipment and saving space in the workshop.
The single wire spring coiler and double wire spring coiler work at the same time, there 3 wire frames supply the steel wire at the same time, there is no worry about overloading and wire overtightening protection.
Integrated digital-analogue ultrasonic generator: ① faster welding speed, higher efficiency; ② automatic frequency tracking, more accurate welding, stronger welds; ③ sensitive overload protection, reduce product defect rate; ④ automatic power adjustment, control welding speed.
The machine can realise the production of soft and hard zoned spring units. Double wire feed spring coiling technology, using double wire numerical control spring coiler, fast and automatic change of steel wires according to machine settings, thus changing the softness and hardness of different zones of spring units. Arbitrary setting of zoning area and control panel is easy to operate and set up.
New patented product that significantly reduces labour costs.
Production efficiency
280 springs per minute – a new record in the industry
The design of the double spring coilers working together makes the machine more durable.
Adopt the patented E-loop spring conveyor with more than 120 magnet holders, resulting in long cooling time and good heat treatment.
Stable spring production process and good product quality.