Mattress machines are exported to more than 150 countries and regions abroad
Model | LR-PSA-109P | |
Production capacity | 18-19 Strings/min | |
Hot melt application system | Nordson(USA)or Robatech(Switzerland) | |
Capacity of glue tank | 30k+18kg | |
Gluing method | Spot spray,continuous spray and general economic mode | |
Possibility of assembling zoned tape | Available | |
Possibility of assembling zoing mattress | Available | |
Air consumption | Approx 0.3m³/min | |
Air pressure | 0.6 ~ 0.7 mpa | |
Power consumption in total | 25KW | |
Power requirements | Voltage | 3AC 380V |
Frequency | 50/60Hz | |
Input current | 40A | |
Cable section | 3*10m㎡+2*6m㎡ | |
Working temperature | +5℃~ +35ºC | |
Weight | Approx.10000Kg |
Consumption Material Data | |
Non-woven fabric | |
Fabric density | 65~80g/㎡ |
Fabric width | 450~2200mm |
Inner dia.of fabric roll | Min.60mm |
Outer dia.of fabric roll | Max.600mm |
Foam strip | |
Thickness | 60-100mm |
Height | 80-250mm |
Length | 1000-2200mm |
PK material roll | |
Weidth | Max.2200mm |
Inner diameter | Min.60mm |
Outer diameter | Max.600mm |
Hot melt glue | |
Shape | Pellet or pieces |
Viscosity | 125℃---6100cps 150℃--2300cps 175℃--1100cps |
Softening point | 85±5℃ |
1.Automatically completes the sponge bonding on all six sides of the spring unit
Pocket spring assembly and sponge bonding in one machine. After the spring rows are bonded into a spring unit, the machine automatically completes the sponge bonding on all six sides of the spring unit, thus completing the assembly of the comfort layer of the mattress in the pocket spring assembly machine section.
2.Six sides will be assembled automatically.
Innovative process design. Combine the original two processes together, completed by one equipment, more efficient. Just put the sponge strips into the sponge strip storage rack of the equipment, the four sides of the spring unit and the top and bottom (pk) sponges will be assembled automatically.
3.Solid bonding.
Uniform glue supply from the glue melter of the assembly machine at the same temperature, the spray will be more uniform, the glue will be more economical and the bonding effect will be more solid.
4.Exclusive patented technology
Exclusive patented technology to avoid infringement problems.
At the heart of this incredible machine is its cutting-edge input channel, which allows for quick and easy insertion of spring strips. This feature ensures that the pocket spring coiling process is seamless and efficient, with minimal waste and maximum production output. As a result, manufacturers can speed up their production processes significantly, ultimately driving down production costs and boosting profitability.
The 109P also features a storage rack for foam strips, which guarantees that they are always on-hand when you need them most. This feature contributes to the overall speed and convenience of the assembly process, ensuring that all necessary materials are readily available for the integration of the foam and spring components.
Perhaps most impressively, the 109P boasts automatic assembly for the four-side foam strips, as well as the top and bottom PK material. This unique feature ensures that every pocket spring mattress produced using the 109P is of the highest possible quality, with perfectly aligned and assembled components that are seamlessly integrated for superior comfort and long-lasting durability.
What sets the 109P apart from other pocket spring assembly machines is its exceptional reliability and consistent output quality. From the first time you use it, you can trust the 109P to deliver flawless results time and time again. The machine is also incredibly user-friendly, making it easy to get set up and start production immediately without any fuss or complexity.
In conclusion, if you're looking for a high-quality, reliable, and efficient pocket spring coiling integrated assembly machine for your cube mattress manufacturing plant, the 109P is the perfect investment. This machine is designed to offer maximum convenience and efficiency, resulting in streamlined production processes, reduced costs, and superior quality output. So why wait? Contact us today to learn more about the 109P Pocket Spring Coiling Integrated Assembly Machine and how it can transform your manufacturing processes.